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Study of structural changes in Zr-based bulk metallic glasses upon annealing and deformation treatments

Student thesis: Doctoral thesis

Abstract

Metallic glasses have been the subject of widespread research since the 1950's with significant progress in the understanding in their behavior. As the name suggests, they are amorphous metallic alloys, i.e. with the absence of long-range order. The absence of this long-range order offers them unique physical, chemical and mechanical properties compared to conventional metallic materials. However, the early amorphous systems were obtained typically by rapid quenching techniques, with critical cooling rates up to 106 K s−1, resulting typically in ribbons or thin foils with a thickness limited to a few tens of micrometer. About thirty to forty years later, a large range of multicomponent alloys was developed which required significant lower critical cooling rates leading to the birth of so-called bulk metallic glass (BMG). Among these multicomponent systems, Zr-based alloys have been key players with outstanding glass forming ability, which has made them to model alloys for the study of fundamental properties and characteristic behaviors. The exceptionally high yield strength, close to the theoretical limit, and yield strain of these amorphous metallic systems in bulk offer them potential for structural applications. However, plastic deformation at room temperature occurs in a highly localized manner by the formation of a few shear bands. Instead of work hardening, metallic glasses soften upon deformation, which prevents stable plastic elongation. Although BMGs possess a high fracture strength, once yielding has set in, early failure after a small percentage of macroscopic deformation appears. This inhomogeneous deformation mechanism at ambient temperature still limits the reliability of BMGs for structural applications. Logically, the enhancement of ductility of this type of materials has been the subject of many research works in the last decade. Probably the most explored concept to avoid catastrophic failure has been the development of a heterogeneous microstructure, with a second phase on different length scales, both crystalline and amorphous. Various routes have been tried out to obtain this second phase in the amorphous matrix: physically adding a reinforcing phase to the melt, by direct precipitation from the melt of a properly designed composition or by (partial) nano-crystallization of the glass after casting. Upon annealing below the glass transition, changes in both topological and chemical short range order have been reported. The former is believed to deteriorate plasticity due to structural relaxation of the amorphous structure. The effect of changes of the chemical short range order on plasticity has hardly been studied into detail. Besides annealing, deformation has been reported to induce structural and microstructural changes. These (micro-)structural changes, induced by annealing and deformation, form the main topic of the work presented in this thesis. Topological and chemical changes in the short range order of Zr-based bulk metallic glasses upon annealing and deformation treatments have been characterized by calorimetry, X-ray diffraction and electron microscopy. The influence of these changes on the mechanical behavior of these glasses was investigated through compression tests and nanoindentation tests. However, in a first part of this thesis, it is shown that one should be aware when applying this technique of the existence of a so-called size-effect, directly linked with the structural changes upon deformation. A decrease of hardness and elastic modulus on the maximum penetration depth was found, similar as what is typically observed for crystalline materials. Upon deformation, free volume typically increases. Due to this increase, free volume will influence the response of the material during nanoindentation testing. In particular, a dynamic softening is observed when being plastically deformed at higher loads. Larger free volume concentrations in the as-cast state result in enhanced mechanical softening and, concomitantly, more pronounced indentation size effects. Afterwards, a systematic study on changes on the short and medium range order upon annealing was performed, in particular at low temperatures. By means of various characterization techniques, like by calorimetry, X-ray diffraction and electron microscopy, important changes in chemical ordering were found, with the formation of Cu-clusters in a more Cu-depleted matrix, already upon low temperature annealing for a short time. In a next step, the study focussed on the influence of this altered microstructures on the mechanical properties. Although the (compositional) changes observed were moderate, their influence on the mechanical behavior, and in particular plasticity under compression, is great, when the topological changes are still moderate (low temperature annealing). Plasticity is enhanced greatly, in large contrast to the generally assumed embrittlement upon annealing. A too large increase in topological short range order (free volume decrease) counterbalances the effect induced by the chemical short range order upon high temperature annealing. Finally, the influence of these changes of chemical short-range order on the crystallization behaviour was studied in more detail. The formation of the Cu-rich clusters upon annealing can thus be understood as a very embryonic phase towards crystallization. Upon annealing, topological (densification) and chemical ordering occur simultaneously, but these processes have a contradictory effect on plasticity and it might be difficult to control them. Therefore, it is interesting that the beneficial changes in chemical ordering can be achieved also upon high-deformation treatments, e.g. by high-pressure torsion (HPT). Deformation does not lead to the adverse reduction of free volume but even produces some more. HPT itself is able to produce a rather homogeneous bulky sample, in particular for a low amount of revolution - contrary to what is observed in crystalline materials, where more revolutions are necessary to overcome the undesired inhomogeneous microstructure.
Date of Award20 Jun 2008
Original languageUndefined/Unknown
SupervisorMaria Dolors Baró Mariné (Director) & Jordi Sort Viñas (Director)

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